How to calculate asphalt tonnage
- Area: length × width: 40 × 12 = 480 sq ft.
- Volume: area × thickness in feet (inches ÷ 12): 480 × 3 ÷ 12 = 120 cu ft, or 4.44 cubic yards (27 cubic feet to a cubic yard).
- Weight: volume × density: 120 × 145 = 17,400 lb.
- Tons: pounds ÷ 2,000 (a US short ton): 8.7 tons, or 9.14 with 5% extra.
Tons = length × width × (thickness ÷ 12) × density ÷ 2,000
Units follow the NIST tables of units of measurement.
A larger example
A 100 × 60 ft parking area paved 4 inches thick needs 74.07 cubic yards, about 145 tons at 145 lb per cubic foot, or 152.25 tons with 5% extra. At $110.00 a ton for the material, that is about $16,747.50; delivery, base preparation and paving labor are priced separately.
Assumptions and limits
- The density default of 145 lb per cubic foot is a planning figure for compacted hot-mix asphalt. Mixes differ; use your supplier's figure when you have it.
- The thickness is the finished, compacted thickness. The gravel base underneath and any tack coat are not included.
- The area is a rectangle. For other shapes, work out the square footage separately and enter it as a length with a width of 1 foot.
Results are estimates for planning a purchase; your paving contractor will set the final quantity.
Methodology and testing
Automated tests check the hand-worked example, that tons scale in proportion to thickness and density, the waste allowance and cost, and the cubic-yard conversion. How we build and test calculators.
Sources
- NIST Handbook 44, Appendix C: General Tables of Units of Measurement, National Institute of Standards and Technology. US customary units: 1 square foot = 144 square inches, 1 cubic yard = 27 cubic feet, 1 short ton = 2,000 pounds.
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